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uk.rec.audio (General Audio and Hi-Fi) (uk.rec.audio) Discussion and exchange of hi-fi audio equipment.

Any bright ideas for DIY finishes for aluminium?



 
 
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  #1 (permalink)  
Old February 22nd 06, 10:13 PM posted to uk.rec.audio
Wally
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Posts: 513
Default Any bright ideas for DIY finishes for aluminium?

Andy Evans wrote:
I'm not going to tap the holes, because I screw through into a
threaded strip under the top plates, usual 2.5mm holes since it's 19"
subrack stuff.
I like the idea of an earth point underneath, though I don't see why
the anodised surface should suffer from drilling 3mm holes in a drill
press - surely this is pretty low risk? .


The risk is a function of your equipment and skill. :-)

I believe anodizing makes a thin layer of the surface harder than the body
of the metal, and maybe more slippery as well - there's always the chance
that the drill could slp before it bites.


--
Wally
www.wally.myby.co.uk
http://iott.melodolic.com


  #2 (permalink)  
Old February 23rd 06, 01:01 AM posted to uk.rec.audio
Keith G
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Posts: 7,388
Default Any bright ideas for DIY finishes for aluminium?


"Wally" wrote in message
...
Andy Evans wrote:
I'm not going to tap the holes, because I screw through into a
threaded strip under the top plates, usual 2.5mm holes since it's 19"
subrack stuff.
I like the idea of an earth point underneath, though I don't see why
the anodised surface should suffer from drilling 3mm holes in a drill
press - surely this is pretty low risk? .


The risk is a function of your equipment and skill. :-)

I believe anodizing makes a thin layer of the surface harder than the body
of the metal, and maybe more slippery as well - there's always the chance
that the drill could slp before it bites.




You should never attempt to drill metal without first using a punch to make
a little dint for the drill - I use a masonry nail which allows pinpoint
accuracy and then I make a pilot hole with a tiny drill for starters, even
when using the drill press...




  #3 (permalink)  
Old February 24th 06, 09:48 PM posted to uk.rec.audio
Wally
external usenet poster
 
Posts: 513
Default Any bright ideas for DIY finishes for aluminium?

Keith G wrote:

You should never attempt to drill metal without first using a punch
to make a little dint for the drill - I use a masonry nail which
allows pinpoint accuracy and then I make a pilot hole with a tiny
drill for starters, even when using the drill press...


I clamp the job on an x-y table, twiddle it to position, and use a (very
rigid) centre drill to start the hole (bigger than a dint).


--
Wally
www.wally.myby.co.uk
http://iott.melodolic.com


  #4 (permalink)  
Old February 25th 06, 12:07 AM posted to uk.rec.audio
Keith G
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Posts: 7,388
Default Any bright ideas for DIY finishes for aluminium?


"Wally" wrote in message
...
Keith G wrote:

You should never attempt to drill metal without first using a punch
to make a little dint for the drill - I use a masonry nail which
allows pinpoint accuracy and then I make a pilot hole with a tiny
drill for starters, even when using the drill press...


I clamp the job on an x-y table, twiddle it to position, and use a (very
rigid) centre drill to start the hole (bigger than a dint).




Okay....

:-)




  #5 (permalink)  
Old February 23rd 06, 05:55 AM posted to uk.rec.audio
Stewart Pinkerton
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Posts: 3,367
Default Any bright ideas for DIY finishes for aluminium?

On Wed, 22 Feb 2006 23:13:08 GMT, "Wally" wrote:

Andy Evans wrote:
I'm not going to tap the holes, because I screw through into a
threaded strip under the top plates, usual 2.5mm holes since it's 19"
subrack stuff.
I like the idea of an earth point underneath, though I don't see why
the anodised surface should suffer from drilling 3mm holes in a drill
press - surely this is pretty low risk? .


The risk is a function of your equipment and skill. :-)

I believe anodizing makes a thin layer of the surface harder than the body
of the metal, and maybe more slippery as well - there's always the chance
that the drill could slp before it bites.


Yes, that's absolutely true. Those modern metal speaker cones which
you see advertised as 'ceramic/aluminium sandwiches' are actually just
deep-anodised aluminium, as anodising *is* a type of ceramic, hence
very hard and slippery. Best to pilot drill all holes *before*
anodising, then drill out to the required size and use self-cutting
screws to ensure good contact. NB - getting a good electrical contact
to an ally chassis is always a tricky business.

--

Stewart Pinkerton | Music is Art - Audio is Engineering
  #6 (permalink)  
Old February 23rd 06, 08:00 AM posted to uk.rec.audio
Iain Churches
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Posts: 617
Default Any bright ideas for DIY finishes for aluminium?


"Wally" wrote in message
...
Andy Evans wrote:
I'm not going to tap the holes, because I screw through into a
threaded strip under the top plates, usual 2.5mm holes since it's 19"
subrack stuff.
I like the idea of an earth point underneath, though I don't see why
the anodised surface should suffer from drilling 3mm holes in a drill
press - surely this is pretty low risk? .


The risk is a function of your equipment and skill. :-)

I believe anodizing makes a thin layer of the surface harder than the body
of the metal, and maybe more slippery as well - there's always the chance
that the drill could slp before it bites.


Agreed. I have, to my regret, scratched a few panels. That's why I think
that anodising should be the last step before assembly.

Iain



 




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