In article , Glenn Richards
wrote:
w_tom wrote:
There is good reason to leave a system on so as to not excessivly
power cycle it. And then we apply numbers. Amazing how numbers
expose junk science reasoning. For example, power switch is typically
rated for 100,000 cycle: seven times every day of the year for ....
39 years. IOW worry about something that is totally irrelevant.
"junk science"... so how come when I just turned on my Audiotron there
was a loud bang and a smell of smoke? The power supply has blown... the
exact same thing happened to my other Audiotron a few months back (a
replacement PSU fixed it).
I suspect the answer may be "junk engineering" :-) ...although that is a
harsh phrase, and I'd need to know more to be sure. However, the designer
should know what surge currents, etc, arise when the unit is switched on,
and choose components and a design that reliably deals with this.
The unit has been running fine for months, it was only turned off while
I moved it to a new location.
Given what you say, I can understand why you are wary. However my
inclination would be either to get the design modified, or change to
something that was better designed and made. Not to assume behaviour like
this was either acceptable or a 'norm' for well designed and made
equipment.
Since you often report your anecdotes, I will recount one of my own...
Many years ago, when I joined 'Armstrong' they had two general tasks for
me. One was to develop an entirely new amplifier, etc. The other was to
re-examine their existing range to see if it could be 'improved'.
I noticed that the existing 600 range amplifier units had a 'thermal delay'
in the PSU. This was a series resistor shunted with a switch. The switch
was a bimetallic strip, with a heater element. The arrangement meant that
when the unit was turned on from 'cold' the initial inrush had to go
through the resistor. However after about 10-20 seconds the heater operated
the bimetallic switch, and the resistor was bypassed.
I was told this switch was unreliable, but seemed to be essential otherwise
the sets might fail. Yet it was clear that many other manufacturers didn't
employ anything like it in their PSUs and did not seem to have a problem.
It cost a fair bit. It also tended to alarm some purchasers since the first
few times a new amplifier was switched on the heating element tended to
issue a smell like burning, and even sometimes a whisp of smoke!
Investigating, I found that the switch was present only because the diodes
chosen for the PSU rectifier had far too low a surge current rating. So I
changed to a much higher surge rating for the diodes and removed the
switch. The extra cost of the diodes was trivial compared with the saving
from not needing a switch.
The calls from new owners worried about the 'burning' vanished. The number
of sets returned for PSU problems also vanished.
All this required was to ensure that those components affected by the
switch on process were chosen to meet the requirements.
The root of the above problem was partly that the orginal designer did not
really fully understand the properties of solid state devices, so didn't
fully take the relevant factors into account. He was very skilled and
experienced with valves - where the time taken to warm the rectified valve
leads to different behaviour. But the failure or stress modes of solid
state devices were outwith his experience. His valve designs gave no
equivalent problems, because he understood how to design them so that they
didn't.
The experience was useful for me. It meant that when I designed a new (700)
amp I could ensure that although the switch-on surge was of the order of
100A, the design was reliable. I've been using two 600s and two 700s for
the last 20-30 years. No failures in their PSUs or related to switchon.
Indeed, FWIW, one of my main personal concerns at the time was that units
would be reliable in use. This benefits both the customers and the company
in my view.
None of the above is 'rocket science'. It just requires the designer to be
aware of what they are doing, device specs, and a maker who will then use
the required components - not try to cheese-pare by using something
'cheaper' which may cost more in the long run!
Thus if your 'Audiotron' unit has a specific failure mode at switch-on I'd
be inclined to view its design with some caution. If the circuit diagrams,
etc, are available, let us know. We may be able to spot a 'fix'. However I
can't say anything more specific as I am afraid I don't know anything about
it.
Slainte,
Jim
--
Electronics
http://www.st-and.ac.uk/~www_pa/Scot...o/electron.htm
Audio Misc
http://www.st-and.demon.co.uk/AudioMisc/index.html
Armstrong Audio
http://www.st-and.demon.co.uk/Audio/armstrong.html
Barbirolli Soc.
http://www.st-and.demon.co.uk/JBSoc/JBSoc.html